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5. Tell me more about the technical aspects of the slim
hole drilling and monitoring.
Slim holes are data-gathering holes used to confirm preliminary information
concerning the underground geology and temperatures inferred from the
geophysical surveys. Each slim hole drilling site is approximately
120
feet by 120 feet.
Slim Hole Drilling:
Each slim hole is drilled with a small, truck-mounted rotary drill rig or
coring rig similar to those used for water well drilling. The rigs are
equipped with diesel engines, storage tanks, mud pumps, and other typical
auxiliary equipment. During drilling, the top of the drill rig derrick is approximately 30 to 40 feet above the ground surface. Drilling is typically
conducted 24-hours per day, 7-days per week.
The
drilling program involves a sequence of drilling or “coring” a hole to a
selected depth, cementing a steel casing of smaller diameter into the drilled
hole, then repeating the process with progressively smaller holes and cemented
casings. This is done at progressively greater depths until the design depth
(or the depth selected by the project geologist) is reached.
The initial casing is approximately 8-5/8 inches in diameter.
The
hole is drilled or “cored” using special, non-toxic drilling mud composed of a bentonite clay-water or polymer-water mix. The drilling mud helps to circulate
the rock cuttings to the surface where they are removed by the surface
equipment. The drilling mud or other drilling fluids would then be
re-circulated. Compressed air may be used to reduce the weight of the drilling
mud in the hole and assist in carrying the cuttings to the surface in some
circumstances. The air, drilling mud, cuttings, and any reservoir fluids
brought to the surface are then diverted through a separator/muffler to
separate and discharge the air and water vapor to the air and the drilling mud
and cuttings to a plastic-lined reserve pit.
Once drilled to the final depth, the drilling mud in the hole is
circulated out using water. Steel tubing, typically 2-3/8 inches in diameter
and perforated at the bottom, is hung in the hole. The water in the hole
is “bailed” by either lifting with a mechanical bailer (basically a
small diameter bucket) or by lifting the water out with air pumped into the
hole so that a sample of the geothermal fluid in the reservoir can be obtained
for chemical analysis.
Slim Hole Monitoring: Following completion of drilling and bailing,
all drilling equipment is removed from the site. The surface facilities
remaining on the site consist only of several valves on top of the
surface casing, covered by a locked steel canister approximately three feet in
diameter and up to six feet high which provides protection for the valves. The
surface facilities/wellhead monitoring equipment is not visible from
Highway 395 or State Route 203, and is screened by vegetation and
painted in a color to blend with the landscape.
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6. Tell me more about the technical aspects of the
geothermal well drilling testing and monitoring.
The
geothermal wells are designed to drill into and flow test the geothermal
reservoir to confirm the characteristics of the reservoir and
determine if the resource is commercially viable. Each geothermal
well drilling site is approximately 200 feet by 300 feet.
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This core sample came from drilling at well
12-31 in Basalt Canyon. This section is from 1,730 feet under the
earth's surface, and the fractures indicate significant permeability
--- an important requirement for
successful geothermal production. |
Geothermal Well Drilling:
Each geothermal well is drilled with a large rotary drill rig essentially
identical to those used to drill oil and gas wells. During drilling, the top
of the drill rig derrick is as much as 140 feet above the ground
surface, and the rig floor could be 20 to 30 feet above the ground surface.
The typical drill rig and associated support equipment (rig floor and stands;
draw works; derrick; drill pipe; trailers; mud, fuel and water tanks; diesel
generators; air compressors; etc.) is brought to the prepared site on
trucks. The typical drilling process takes approximately 35 days; however,
difficulties encountered during the drilling process, including the need to
re-drill the hole, could double the time required to successfully complete a
geothermal well. Drilling is typically conducted 24-hours per day, 7-days per
week.
Like the slim hole drilling process, the geothermal well drilling program
involves a sequence of drilling a hole to a selected depth, cementing a steel
casing of smaller diameter into the drilled hole, then repeating the process
with progressively smaller holes and cemented casings to progressively greater
depths until the design depth (or the depth selected by the
project geologist) is reached. However, the size of the geothermal well
holes and casing are substantially larger than the slim hole and slim hole
casing, typically ranging from a 22-inch casing at the surface, to a
13-3/8-inch slotted liner at the bottom of the well. During drilling
operations, a minimum of 10,000 gallons of cool water and 6 tons of inert,
nontoxic, non-hazardous barite (barium sulfate) is stored at the well
site for use, if required, in preventing well flow.
The
hole is drilled using special, non-toxic, temperature-stable, drilling
mud composed of a bentonite clay-water or polymer-water mix. Additional
non-hazardous and non-toxic additives are added to the drilling mud as
needed to prevent corrosion, increase mud weight, and prevent mud loss. The
drilling mud is cycled down the drill pipe, out the drill bit, up the outside
of the drill pipe, through the drill rig mud system, and back into the drill pipe.
The drilling mud helps to cool and lubricate the drill bit, maintain the well
bore, prevent the loss of drilling fluids into or out of the rock formations,
and circulate the rock cuttings to the surface. The drill rig mud system acts
to remove rock cuttings produced by the drill bit from the drilling mud,
and discharges them, along with any waste drilling mud, into a plastic-lined
reserve pit. Additional drilling mud is mixed and added to the mud
system as needed to maintain the required quantities.
In
some circumstances, compressed air may be added to the drilling mud, or used
instead of drilling mud, to reduce the weight of the drilling fluids in the
hole and assist in carrying the cuttings to the surface. The air, any drilling
mud, rock cuttings, and any reservoir fluids brought to the surface are then
diverted through a separator/muffler to separate and discharge the air and
water vapor to the air and the drilling mud and cuttings to the reserve pit.
Geothermal Well Testing:
Once the slotted liner has been set, and while the drill rig is still over the
geothermal well, the residual drilling mud and cuttings are flowed from
the well bore and discharged to the reserve pit. This may be followed by one
or more short-term flow tests, each lasting from two to four hours and also
conducted while the drill rig is over the well. Each test consists of
flowing the geothermal fluid into portable steel tanks brought onto the well
site while monitoring geothermal fluid temperatures, pressures, flow rates,
chemistry and other parameters. An “injectivity” test may also be conducted by
injecting the produced geothermal fluid from the steel tanks back into the
well and the geothermal reservoir. The drill rig is usually moved from
the well site following completion of these short-term test(s).
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| Elizabeth Wilbrecht of Mammoth Pacific
investigates preparation activities at the 12-31 site in Basalt Canyon as
drilling equipment and supplies arrive. |
One
or more long-term flow test(s) of each geothermal well drilled would likely be
conducted following the short-term flow test(s) to more accurately determine
long‑term well and geothermal reservoir productivity. The long‑term flow
test(s), each lasting approximately five days or more, are conducted by
either pumping the geothermal fluids from the well through onsite test
equipment closed to the atmosphere, or allowing the fluid to flow naturally to
the surface, where the produced steam and non-condensable gases, separated
from the residual geothermal fluid, would be discharged into the atmosphere.
In either case, a surface booster pump would then pump the residually produced
geothermal fluid through a temporary pipeline to the other geothermal well,
where it would be injected back into the geothermal reservoir. The temporary
pipeline would be laid on the surface on the disturbed shoulders of the access
roads connecting the two geothermal exploration wells. The onsite test
equipment includes standard flow metering, recording, and sampling
apparatus.
Geothermal Well Monitoring:
Following completion of geothermal well testing, all drilling and
testing equipment is removed from the site. The surface facilities
remaining on the site consist only of several valves on top of
the surface casing, which are chained and locked and surrounded by an
approximately 12-foot by 12-foot by 6-foot high fence to prevent access and
vandalism. Pressure and temperature sensors may be installed in the hole at
fixed depths to monitor any changes in these parameters over time. This
monitoring may be continued indefinitely.
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7.
What happens once the drilling is completed at a site?
After drilling operations are completed, liquids from the plastic-lined
reserve pit(s) are either evaporated, pumped back down the well or hole, or
disposed of in accordance with regulatory requirements.
The
solid contents remaining in the reserve pit(s), typically consisting of
non-hazardous, non-toxic drilling mud and rock cuttings, are tested. It
would then either be dried on the site and then buried in the on-site reserve
pit in conformance with the applicable regulatory requirements, or removed and
used as either construction material on private lands, or disposed of in an
authorized waste disposal facility.
Upon the completion of well drilling and flow testing, a decision would be
made by Mammoth Pacific regarding the commercial potential of each well. If a
well is believed to have commercial potential, Mammoth Pacific would seek
regulatory approvals to place the well into commercial service. If a well is
judged to not have commercial potential, it may continue to be monitored, or
it may be abandoned in conformance with the well-abandonment regulatory
requirements of the U.S. Bureau of Land Management and the U.S. Forest
Service. Abandonment of either a slim hole or a geothermal well typically
involves plugging the well bore (or hole) with cement. The well head (and any
other equipment) is then removed, the casing cut off well below ground
surface, and the well site reclaimed.
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